English
Freely programmable control system for heat pumps, air handling units, cooling units, automatic boilers and other heat equipments.
Basic description
The CP-2970 module is a complete Foxtrot series control system designed to be built into the target product. The module is fully equipped with a relatively large number of inputs and outputs, including special interfaces to allow optimal configuration for the target application. Specific equipment and equipment is solved by mutual agreement with the customer.
The module is implemented as a so-called "open frame" design, ie it is not standardly placed in any cover and is ready for mounting on the base plate in the product using spacers
Properties
The CP-2970 module is based on PLC category control systems., It is freely programmable in the Mosaic environment, using programming languages according to the ČSN EN 61 131 standard. packages ”.
The module allows direct connection of sensors and control of actuators:
water, air, flue gas temperature sensors ...
water, air pressure sensors
water flow sensors (pulse, VFS, ...)
Sensors RH, CO2
electricity measurement
thermal energy measurement (calorimeter)
HDO signal capture (multichannel SP)
speed control of circulating pumps with EC motors
valve control (water, gas)
control of actuators and dampers (water, air, gas)
compressor speed control (Copeland)
EEV control (internal driver) (English: EVI)
continuous control of electric preheating power
stepper motor control
speed control of DC motors
Other options
230 VAC or 24 VDC module power supply
local service display (graphic, OLED)
internal WEB server and freely programmable, graphic and interactive web pages
internal Datalogger (up to 32 GB of data)
remote administration including FW and SW upgrades
up to 3 serial communication channels
Equipment of the CP-2970 module
Inputs, outputs and interfaces of the CP-2970 module
The CP-2970 module is equipped with connectors to which all inputs, outputs, interfaces and power supply are connected. The connectors are marked A to M, the terminals on each connector are marked with a serial number and a connector designation, eg C1 to C7.
The specific connectors on the relevant module variant (specified by order number) are given by the variant specification (according to the agreement with the customer), so some connectors may be omitted completely or some may be shortened - eg Connector E, with terminals E1 to E7 all analog outputs are output, in case of assignment only outputs AO0 and AO1 can be shortened and only short assignment, with terminals E1 to E3. Connectors with a conductor lead perpendicular to the board or to the side are possible.
Connector A - 230 VAC power supply
Connector B - 24 VDC power supply (in the case of power supply from 230 VAC, there is a 24 VDC output on these terminals, which can be used for powering the system's external circuits for selected variants!)
Connector C - communication interface CH1 (RS-232 or RS-485), TCL2 and CIB
Connector D - communication interface CH2 (according to the installed submodule)
Connector E - analog outputs AO0 to AO5
Connector F - analog or binary inputs AI0 to AI5
Connector G - analog or binary inputs AI6 to AI11
Connector H - analog or binary inputs AI12 to AI17
Connector I - outputs DO16, DO17, analog inputs AI19, AI20, 2x interface for sensors with communication including power supply output 5 V (only for connected sensors)
Connector J - binary input DI17
Connector K - relay outputs DO12 to DO15 (relay 5 A or SSR 1 A)
Connector L - relay outputs DO6 to DO11 (relay 5 A or relay 16 A)
Connector M - relay outputs DO0 to DO5 (relay 5 A or relay 16 A)
Analog inputs
The CP-2970 module can be fitted with up to 20 analog inputs connected to the connectors of the AI0 to AI20 module (input AI18 is not connected to the terminals, a temperature sensor is firmly connected to it, which is needed in case of thermocouple measurement).
The inputs are divided according to possible ranges into four groups. The ranges for each input group are listed in the following table. Within the possible ranges, each input can be installed according to customer requirements.
Analog inputs AI0 to AI16 are optionally (individually for each input) also usable as binary, in which case they are defined as signals DI0 to DI16.
| Range |
AI0 ÷ AI14 |
AI15, AI161) |
AI171) |
AI19÷AI20 |
| Ni1000 |
yes |
yes |
||
| Pt1000 |
yes |
yes |
||
| NTC 12 k |
yes |
yes |
||
| resistance to 200 kΩ |
yes |
yes |
||
| resistance to 2 kΩ |
yes |
yes |
||
| KTY sensor (PTC) |
yes |
yes |
||
| 0 ÷ 10 V |
yes |
yes |
||
| 0 ÷ 5 V |
yes |
yes |
||
| 0 ÷ 2 V |
yes |
yes |
||
| 0 ÷ 1 V |
yes |
yes |
yes |
|
| -20 ÷ 100 mV |
yes |
yes |
||
| -20 ÷ 50 mV |
yes |
yes |
||
| 0 ÷ 20 mA |
yes |
yes |
||
| 4 ÷ 20 mA |
yes |
yes |
||
| termocouples J, K, R, S, T, B, N |
yes |
yes |
||
| Lambda probe |
yes |
yes |
||
| 0 ÷ 4 bar |
yes |
|||
| 0 ÷ 100 °C (sensor VFS) |
yes |
|||
| 1 ÷ 12 l/min (sensor VFS) |
yes |
|||
| 2 ÷ 40 l/min (sensor VFS) |
yes |
|||
| 1 ÷ 20 l/min (sensor VFS) |
yes |
|||
| 5 ÷ 100 l/min (sensor VFS) |
yes |
|||
| 10 ÷ 200 l/min (sensor VFS) |
yes |
1) Mutual combinations of ranges for inputs AI15, AI16, AI17 are given by internal mounting and it is necessary to solve them on request
Binary and counter inputs
The CP-2970 module can be equipped with up to 21 binary inputs, which are (except for input DI18) common to analog inputs, and each input can be used as either analog or binary.
Inputs DI0 to DI17 can be fitted as a binary input, a potential-free contact, or a standard 24 VDC binary input with a common minus terminal.
Inputs DI8 to DI11 can also be used as counters (connection of pulse outputs of electricity meters, flow meters, etc.).
Inputs DI16 and DI17 can also be used in the function of sensing the PWM signal, eg feedback of circulating pumps with controlled speed PWM output of the CP-2970 module.
Input DI18 is a binary input 230 VAC (eg HDO signal connection).
| Range |
DI0 ÷ DI7 |
DI8 ÷ DI111) |
DI12÷ DI171) |
DI181) |
DI19, DI20 |
| DI (ordinary binary input 24 V) |
yes |
yes |
yes |
yes |
|
| DI (passive contact) |
yes |
yes |
yes |
||
| DI pulse input |
yes |
||||
| DI PWM |
DI16 and DI17 |
||||
| HDO input |
yes |
1) Mutual combinations of ranges at the inputs are given by the internal mounting and must be solved on request
Analog outputs
The CP-2970 module can be equipped with up to 6 analog outputs.
Outputs AO0 and AO1 can be installed as voltage 0 ÷ 10 V, or with PWM output designed for speed control of electronically controlled circulating pumps and fans.
Outputs AO2 to AO5 are voltage 0 ÷ 10 V.
The analog outputs are connected to connector E.
PWM outputs
Analog outputs AO0 and AO1 can be installed in PWM design. The outputs are then equipped with an active 24 VDC semiconductor output with adjustable PWM repetition frequency so that they can be used to control the speed of circulating pumps or fans equipped with electronically controlled motors.
Outputs DO16 and DO17 can be used in PWM mode. Then the outputs are equipped with an active semiconductor output 24 VDC or 5 VDC (depending on the equipment) with an adjustable repetition frequency PWM so that they can be used, for example, to control the speed of circulating pumps or fans equipped with electronically controlled motors.
Binary outputs
The CP-2970 module can be equipped with up to 18 binary outputs.
Outputs DO0 to DO15 can be equipped with electromechanical relays with switching contact with max. Current 5 A / 230 VAC.
Alternatively, it is possible to install other output elements (applies to each output or pair separately):
DO0 and DO1 - instead of two 5 A relays, one 16 A changeover contact can be fitted
DO2 and DO3 - instead of two 5 A relays, one 16 A changeover contact can be fitted
DO4 and DO5 - instead of two 5 A relays, one 16 A changeover contact can be fitted
DO6 and DO7 - instead of two 5 A relays, one 16 A changeover contact can be fitted
DO8 and DO9 - instead of two 5 A relays, one 16 A relay changeover contact can be fitted
DO10 and DO11 - instead of two 5 A relays, one 16 A changeover contact can be fitted
DO12 - instead of 5 A relay it is possible to fit SSR relay, 230 V, up to 1 A (zero switching)
DO13 - instead of a 5 A relay it is possible to fit an SSR relay, 230 V, up to 1 A (zero switching)
DO14 - instead of relay 5 A SSR relay can be fitted, 230 V, up to 1 A (zero switching)
DO15 - instead of a 5 A relay it is possible to fit an SSR relay, 230 V, up to 1 A (zero switching)
DO16 and DO17 are active semiconductor outputs with a maximum output switching current of 0.5 A, each output can be equipped with a nominal voltage of 5 VDC or 24 VDC.
The outputs can be used as standard binary outputs or PWM outputs.
Fig. 1 Example of M connector connection
Notes:
-
The same connection (options for mounting 2x 5 A relays or 1x 16 A relays) as in the example always applies to each of the three terminals on the L and M connectors.
Outputs DO0 and DO1 are equipped with a 5 A switching contact
Output DO2 is equipped with a relay with changeover contact 16 A (in this case the second output of the pair is always unused - here DO3)
Outputs DO4 and DO5 are equipped with a 5 A switching contact
Special inputs and outputs
SD1, SC1, SD2, SC2, 2x output serial interface, to which it is possible to connect and process:
1) 2x RH and temperature sensor, RH: 0 ÷ 100%, T:-40÷100 °C
2) 2x pressure sensor, 0 ÷ 250 Pa, -500 ÷ 500 Pa
Interface
The CP-2970 module can be optionally equipped with several communication interfaces:
CH1 - the first serial communication channel, optionally equipped with RS-232 or RS-485
CH2 - second serial channel - optionally interface with Foxtrot 2 series submodules
CIB - internal CIB bus master, including internal 100 mA supply
TCL2 - TCL2 system bus master
ETH1 - ETHERNET interface, always installed, standard 100 Mbit, RJ-45
ETH2 - ETHERNET interface, standard 100 Mbit, RJ-45
USB1 - USB host interface with type A connector for connecting external memory (flash drive), WiFi
USB2 - USB device interface with micro B type connector for connecting the Mosaic development environment
Power supply
The CP-2970 module can be powered from a 24 VDC source, or optionally from a 230 VAC network.
In the case of 24 VDC power supply, the supply voltage is fed to connector B (the power consumption of the module is approx. 4 to 15 W, depending on the installation)
When 230 VAC is supplied, the supply voltage is applied to connector A. The input is protected by a fuse located next to the connector. The module can be equipped with a power supply with a power of 10 W or 20 W (depending on the system, possibly according to the requirement for power supply of the module's external circuits).
In this case, connector B serves, if necessary (and according to the power reserve of the source) as a 24 V output for powering the external circuits of the system (eg power supply of a 4 ÷ 20 mA current loop, excitation of 24 V binary inputs)
Optional I / O submodules
They are mounted in the position behind terminal block I
OS-1983 submodule 2x (1x) controlled bipolar EEV
OS-1984 submodule 2x (1x) controlled unipolar EEV
Dimensions, mechanical design
Fig. 2 External dimensions of the CP-2970 module, including the location of the mounting holes